Strain distribution analysis in upset-forged flanged turbine shaft

Strain distribution analysis in upset-forged flanged turbine shaft

Łukasz Lisiecki, Piotr Skubisz, Jan Sińczak

AGH University of Science and Technology, Faculty of Metals Engineering and Computers,Science for Industry, al. Mickiewicza 30, 30-962, Cracow, Poland.

DOI:

https://doi.org/10.7494/cmms.2013.1.0416

Abstract:

In the paper numerical analysis of the upsetting is presented with focus on the possibilities of the quality improvement by equalization of strain distribution with simultaneous reduction of the forging load. This goal is achieved by the use of multi-stroke progressive upsetting, which depends on sequential deformation of small portions of the total volume at reduced load. As the results show, this approach also allows reduction of nonuniformity of strain in the forged flange. Calculated fields of effective strain distribution and plots of its profile on cross-sections confirm the reasonability of technological modifications.

Cite as:

Lisiecki, Ł., Skubisz, P., & Sińczak, J. (2013). Strain distribution analysis in upset-forged flanged turbine shaft. Computer Methods in Materials Science, 13(1), 92 – 98. https://doi.org/10.7494/cmms.2013.1.0416

Article (PDF):

Keywords:

Pen-die forging, Upsetting, Windmill shaft, Heavy ingot, High-duty forgings, FEM analysis

References: