Flow stress numerical modeling for large strain deformation in magnesium alloy Az31

Flow stress numerical modeling for large strain deformation in magnesium alloy Az31

Luigi De Pari Jr1, Wojciech Z. Misiolek1, Joy H. Forsmark2, Alan A. Luo3

1Institute for Metal Forming, Lehigh University, Bethlehem, PA, USA.
2Ford Motor Company, Research and Innovation Center, Dearborn, MI, USA.
3General Motors Research and Development Center, Warren, MI, USA.

DOI:

https://doi.org/10.7494/cmms.2010.2.0280

Abstract:

An existing flow stress model proposed by Barnett was examined with as-cast homogenized AZ31 compression test data for a range of temperatures (250-450oC) and strain rates (0.001-20s-1) from literature to verify the applicability of the model to direct extrusion of AZ31. The model was successful in predicting the hardening region of the flow curve but was unable to simulate the sizable softening component of the flow curve that as-cast homogenized magnesium alloys tend to have before failure. In order to correct this shortcoming, an empirical softening expression was developed with the same range of temperatures and strain rates. This modified flow stress model was then implemented into the finite element software package DEFORMTM 3-D to examine the hot-direct extrusion of hollow AZ31 automobile structural components fabricated using a port-hole die.

Cite as:

De Pari Jr, L., Misiolek, W., Forsmark, J., & Luo, A. (2010). Flow stress numerical modeling for large strain deformation in magnesium alloy Az31. Computer Methods in Materials Science, 10(2), 108 – 129. https://doi.org/10.7494/cmms.2010.2.0280

Article (PDF):

Keywords:

Magnesium alloys, Thermo-mechanical processing, Extrusion, Recovery, Flow stress, Numerical simulation

References: